What is the process of sunflower oil dewaxing?

Wax is a high molecular lipid with a high melting point and poor solubility in oil. It will affect the taste and transparency of sunflower oil and is not easily absorbed by the human body. Therefore, sunflower oil needs to be dewaxed. Generally speaking, the process of sunflower oil dewaxing is divided into four steps: heating, cooling, crystallization, filtration.

1. Heating

First, the refined sunflower oil should be heated to 55˚C, which is to make sure that all the crystal in sunflower oil have been broken. At room temperature, a part of the solid wax in the oil has precipitated crystals. In order to achieve a good dewaxing effect, it is necessary to heat the oil with a steam heater before dewaxing, destroying the existing crystals. This will achieve a better crystallization effect, and this process can also be called crystal breaking.

2. Cooling

After crystal breaking, the oil needs to be cooled to a low temperature, usually below 0°C, but it depends on the type of oil and the melting point of the wax. The cooling process causes the wax to begin to crystallize.

Dewaxing process 3d picture.jpgDewaxing process 3d picture

3. Crystallization

Under low temperature conditions, the wax will gradually form larger crystalline particles. In order to promote the formation of crystals, slow cooling and stirring can be used. The crystallization tank is equipped with a variable speed mechanical stirrer to ensure uniform stirring. When the oil appears in the liquid soft fat as semi-solid hard fat crystals, prepare to filter. If the crystallization effect is not good, send the slurry to the feed oil heater for re-crystallization.

4. Filtration

When the wax is fully crystallized, the crystallized wax is separated from the oil by filtration. We recommend the plate and frame filters. Plate filter is a kind of filtering equipment commonly used in edible oil production process. It includes filter frame, filter plate and filter cloth.

Dewaxing process flow chart.jpgDewaxing process flow chart

It should be noted that the temperature and time should be controlled during the process of sunflower oil dewaxing to avoid excessive crystallization of wax or other components in the oil. At the same time, for different types of oils, the dewaxing process parameters will also be different and need to be adjusted according to actual conditions.

The process of sunflower oil dewaxing is to improve the transparency and stability of oils, change the quality of oils, make them clearer, and reduce precipitation and deterioration during storage and transportation. The clarity and brightness of dewaxed sunflower oil meet the national standard. In general, our customers purchase both refining and dewaxing equipment to obtain high quality sunflower oil. Henan Doing Company is a professional sunflower oil equipment manufacturer. Any questions about sunflower oil refining, the process of sunflower oil dewaxing and fractionation, our engineers can give you professional suggestion. Welcome to contact us!

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